Knowledge Hub · Cluster 01 · Inspection & finding logic

Damage Classes Underwater Diagnostics

Twelve damage classes that we capture regularly in ROV-based underwater diagnostics — as common vocabulary between operator, engineering office, expert witness and authority. Every class follows the same structure: definition, typical cause, and three documentation axes per finding (visual record, dimensional reference, classification logic).

Why a common class vocabulary

A findings report is only useful downstream when class names mean the same thing to every party involved. “Spalling” and “material loss” are not interchangeable terms — and “undermining” is more than just “a hole under the structure”. The vocabulary documented here forms the basis of our findings dossiers, and is open to alignment in the briefing if the client uses their own damage catalogue system.

Every finding in our dossiers carries the relevant class code (such as SCH-AUSK-001) as a machine-readable reference. Follow-up surveys can trace the same finding across multiple inspection cycles.

The twelve damage classes

SCH-AUSK-001

Scour

Current-induced material erosion at the structure base or face. Emerges from local vortex formation at obstacles in the flow field.

Typical cause: High near-bed flow at bridge piers, mooring dolphins, sheet pile heads or sill structures — intensified by flood events.

What we document:

  • Visual record: shape, depth and extent of the cavity
  • Dimensional reference: depth against baseline bed, laterally bounded
  • Classification logic: comparison with prior survey, flow context where relevant
SCH-ABPL-001

Spalling

Surface or shell-shaped delamination of the concrete surface, often following freeze-thaw cycles or floating debris impact.

Typical cause: Freeze-thaw loading, reinforcement corrosion with bursting effect, impact from floating debris.

What we document:

  • Visual record: area, depth, boundary; whether reinforcement is exposed
  • Dimensional reference: position relative to structure grid or construction joint
  • Classification logic: noted transition to reinforcement corrosion (SCH-KORB-001) where applicable
SCH-RISS-001

Cracking

Linear separation within the cross-section — from hairline cracks to structurally relevant through-cracks with water ingress.

Typical cause: Shrinkage, load change, settlement, thermal movement, construction deficiency.

What we document:

  • Visual record: path, branching, crack width at reference points
  • Dimensional reference: length, width, depth where measurable; position in element grid
  • Classification logic: dry crack, through-crack with water egress, settlement-associated crack
SCH-KORS-001

Corrosion (sheet pile)

Surface or pitting-type material loss on steel sheet pile walls — typically most pronounced in the tidal/wave zone.

Typical cause: Alternating water level, microbially induced corrosion (MIC), electrochemical effects in harbour basins.

What we document:

  • Visual record: corrosion pattern (surface, pitting, scarred); breakthrough if any
  • Dimensional reference: residual thickness (if UT measurement commissioned), position on the pile, depth relative to water surface
  • Classification logic: category according to the operator's damage catalogue
SCH-KORB-001

Corrosion (reinforcement)

Corrosion of reinforcement in reinforced concrete elements — often first visible through spalling or rust traces on the concrete surface.

Typical cause: Carbonation, chloride ingress, cracking with subsequent water and oxygen access.

What we document:

  • Visual record: rust egress, spalling area with exposed reinforcement
  • Dimensional reference: position relative to structure grid, reinforcement layer where identifiable
  • Classification logic: transition to SCH-ABPL-001 noted
SCH-BIOF-001

Biofouling

Growth from algae, mussels or other organisms — relevant for visual inspection, can hide findings and exert its own damage effects.

Typical cause: Standing or low-flow water, nutrient-rich sites, long downtime between inspection cycles.

What we document:

  • Visual record: growth density, species (where determinable), area
  • Dimensional reference: affected structural sections with position
  • Classification logic: purely optically obscuring vs. load-increasing / damaging
SCH-SEDI-001

Sediment accretion

Deposition of suspended matter and bedload at structure bases, in basins or lock chambers — alters local flow and load conditions.

Typical cause: Flow change, flood events, missing flushing arrangements, basin asymmetry.

What we document:

  • Visual record: thickness, extent, consistency where assessable
  • Dimensional reference: sediment top against baseline geometry, comparison plane
  • Classification logic: actively growing vs. stable; operational relevance
SCH-SPAL-001

Joint gap formation

Opening at construction joints or transitions — often following settlement, thermal movement or material fatigue.

Typical cause: Settlement differential, loss of joint filler, material fatigue, mechanical loading.

What we document:

  • Visual record: gap at joint, path, offset of adjacent elements
  • Dimensional reference: gap width at reference points, extent along the joint
  • Classification logic: dry vs. with water egress; static vs. working
SCH-UNTS-001

Undermining

Cavity formation beneath foundations, structure bases or pipeline routes through material transport — can lead to settlement or rupture.

Typical cause: Local flow concentration, leaking joints with sediment transport, flood event.

What we document:

  • Visual record: cavity where directly visible; otherwise indirect signs (settlement)
  • Dimensional reference: depth, lateral extent, volume estimate
  • Classification logic: active vs. stable; interaction with SCH-SETZ-001
SCH-SCHL-001

Impact damage

Local deformation or material loss from impact — typical from floating debris, vessel collision or structure contact.

Typical cause: Vessel collision, floating debris at flood, structure contact from working equipment.

What we document:

  • Visual record: deformation, material loss, associated damage (e.g. cracking)
  • Dimensional reference: position on structure, depth of deformation, area
  • Classification logic: single event vs. recurring loading
SCH-SETZ-001

Settlement damage

Geometric position change of a structural element or section relative to baseline — visible through joint gaps, offsets or tilted reference edges.

Typical cause: Material transport in the subsoil, load change, uneven soil conditions.

What we document:

  • Visual record: offset at reference edges, tilt, accompanying signs
  • Dimensional reference: offset magnitude against prior survey or design geometry
  • Classification logic: active vs. concluded; interaction with SCH-UNTS-001
SCH-MATL-001

Material loss

Collective category for volume loss that cannot be assigned to a more specific class — quantified by comparison with baseline geometry or prior survey.

Typical cause: Multiple overlapping mechanisms, long downtime without inspection, unclear damage history.

What we document:

  • Visual record: shape and extent of the missing volume
  • Dimensional reference: comparison with baseline model or prior survey
  • Classification logic: rationale why no specific class applies

How these classes enter the findings dossier

Every documented finding from a mission carries in its dossier a class identifier, a dimensional reference, a position against the structural grid or GNSS reference, and a classification rationale. The client can trace each finding across multiple inspection cycles — the identifier stays stable, the measurements are re-captured at each follow-up survey.

An anonymised reference structure of this documentation is available in the Example Dossier on the Insurance & Expert Witness page.

Related pages

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